If you think a big projects executed well cost a lot of money, just wait until you have one that goes poorly. The implication is that that good project management increases project value by removing risk to those initial cash flows. Here is how we think about the sources of value of good project management … Read more
Warehouse projects come in a range of sizes. There are small brownfield startups. There are large, million-plus square foot automated distribution and fulfillment centers. Some are done by companies for themselves. Some are done by third-party logistics companies for their customers. Some are done to support businesses shipping out a handful of SKUs, others have … Read more
Just as a software program requires a design spec or user stories, and a building needs design drawings, a warehouse distribution or fulfillment operation needs a specification. It is documentation of the entire operation. Experience shows that it is critical to project success and operational continuity. We think of it as a combination of the … Read more
Congratulations! You’ve looked at the numbers and company strategy and the payback is there. You’ve decided that you need a new warehouse, distribution center, or fulfillment center. You’re planning on using a consultant, design firm, integrator, 3PL, or other partner to implement your vision. But there are many challenges and risks in designing a new … Read more
Companies starting warehousing & distribution sites have an important decision to make. It’s about resourcing. Who will implement the site? Despite drawbacks, there’s a strong case for engaging external consultants to help your distribution and warehousing projects succeed. Here’s why: Startup Resource Planning Many factors go into planning startup team resourcing. First is the total … Read more
“Are we on schedule?” Schedules are a critical element of warehouse projects. They are important in both planning and project communication. Using scheduling best practices will help you plan and communicate effectively throughout the project. Here are some things to keep in mind as you build (or receive!) schedules. Schedules: Who they are for and … Read more
Warehouse design for outbound flow and dock doors is meant for peak warehouse efficiency. But when you’re operating, things can be different. You’ve checked the picking rates. You’ve calculated staging areas and staffing. Yet when you’re running operations, disaster strikes! You can’t get enough loads into trailers and are constantly building inventory in your shipping … Read more
Warehouse design is critical to running efficient operations. But warehouse design is a complex problem with many inputs and just as many, if not more, possible solutions. And it has to be done for every warehouse startup. It’s important to have a philosophically and analytically sound approach to developing the solution, because you’ll spend huge … Read more
A critical planning piece for a warehouse startup is the volume ramp plan. This is important because it informs the organization about what the new facility will be capable of and what they should plan for. It is a key deliverable that the Project Manager should identify and track during the planning process. Let’s explore … Read more
Managing a new warehouse start-up covers a lot of work. There are many moving parts and these parts have to be coordinated and managed. It can be daunting to think about whether you’ve accounted for everything. Let’s examine the work breakdown structure for a generic warehouse startup. Typical work structure At a workstream level there … Read more